ISO 22000:2018

Good manufacturing practices for all sectors of food industry

ISO 22000:2018 is an international standard that focuses on the hygiene and safety of the food products and related processes. The guidelines cover the entire supply chain management for organizations involved with food and related products. This includes companies dealing with raw materials, production, storage, packaging and delivery of food products. The standard aligns with the local regulations for food safety and other related quality management systems.

The requirement for a food safety management system (FSMS) comes in to maintain the health and safety of not only the consumers but also for the people involved in the different processes. The organization must plan, implement, operate, maintain and update an FSMS as well as to conduct regular evaluations of the processes. This allows the company to provide products and services that are safe, per their intended use.

  • Features and Benefits
  • Applicability
  • Consulting Methodology

This international standard states largely generic requirements for companies in the food and related industries. The requirements define what an enterprise must do, so that it can demonstrate its ability to control food safety hazards and ensure that food is safe for consumption. As other ISO management system standards, 22000:2018 also is designed with a structured framework, but can be incorporated efficiently within the organization’s existing operations and existing management systems.

With rising ill-effects on human and animal life because of poor food quality and safety management, having a strong system ensures many benefits for the company. The company will minimize incidents of food borne diseases and related concerns. The certification is sure to raise confidence and trust in the enterprise’s operations and products.

The standard dictates that the company streamline its processes, in turn ensuring effective management and use of resources. There must be proper planning, documentation, implementation and review of the standards that were adopted. This also leads to regular evaluation and upgrade of systems, so that the organizations maintain or improves its safety standards.

ISO 22000:2018 was released on 19 June 2018, and is an international standard. As it follows the same High-Level Structure (HLS) structure as other widely applied ISO standards, such as ISO 9001 and ISO 14001, it will be easier to integrate with other management systems.

If you are already applying ISO 22000:2005, you will recognize most of the requirements in ISO 22000:2018. However, there are quite a few changes from ISO 22000:2005 that you must prepare for in order to transition and comply with ISO 22000:2018.

These are some of the key changes to consider:

  1. Changes due to the adoption of HLS
    • Business Context and interested parties: Chapter 4.1, external and internal issues, introduces new clauses for systematic determination and monitoring of the business context, and Chapter 4.2, needs and expectations of interested parties, introduces demands to identify and understand factors that can (potentially) affect the ability of Management System to reach the intended results.
    • Strengthened emphasis on leadership and management commitment: Chapter 5.1 now includes new demands to actively engage and take accountability for the effectiveness of the management system.
    • Risk management: – Chapter 6.1 now requires companies to determine, consider and, where necessary, take action to address any risks that may impact (either positively or negatively) the ability of the management system to deliver its intended results.
    • Strengthened focus on objectives as drivers for improvements: these changes can be found in Chapter 6.2, and performance evaluation chapter 9.1.
    • Extended requirements related to communications: Chapter 7.4 is now more prescriptive in respect to the “mechanics” of communication, including determination of what, when and how to communicate.
    • Less strict requirements for a food safety manual: – the change is introduced in chapter 7.5. It is still required to have documented information. Documented information shall be controlled to ensure it is adequately protected (ref. 7.5.3). The explicit requirement to have a documented procedure has been removed.
  2. Other changes that are specific to ISO 22000 and food safety management
    • The PDCA cycle: the standard clarifies the Plan-Do-Check-Act cycle, by having two separate cycles in the standard working together: one covering the management system and the other, covering the principles of HACCP.
    • The scope now specifically includes animal food: food for animals not producing food for human consumption. Feed is intended to be fed to food producing animals.
    • Some important changes in the definitions: ‘Harm’ is replaced by ‘adverse health effect’ to ensure consistency with definition of food safety hazard. The use of ‘assurance’ highlights the relationship between the consumer and the food product, based on the assurance of food safety.
    • Communicating the food safety policy – Chapter 5.2.2: Explicitly requires the management to facilitate understanding of the food safety policies by employees.
    • Food Safety Management System Objectives: Establishing objectives for the food safety management system is further specified in Chapter 6.2.1 and includes items as e.g. ‘consistent with customer requirements’, ‘monitored’ and ‘verified’.
    • Control of externally-provided processes, products or services – Chapter 7.1.6: This clause introduces the need to control the suppliers of products, processes and services (including outsourced processes) and to ensure adequate communication of relevant requirements, to meet the food safety management system requirements.

In addition, there are several key changes in the ISO 22000:2018 compared to ISO 22000:2005 related to the HACCP systematics.

BRCGS Global Standard for Packaging Materials applies to any company in the packaging industry, regardless of what sector it caters to. However, this standard is particularly popular with packaging companies that mainly deal with the food and drink industry. Since the packaging for the food and drink industry has detailed specifications on permissible materials and techniques used, this standard applies best and is recognized by global food and drink industry.

The standard offers a guideline for packaging materials for conversion or printing and also for an industry where additional processing or restocking is required. This certification applies to the manufacturing of consumer disposable goods as well.

The BRCGS Global Standard for Packaging Materials Issue 6 has many minute specifications that must be implemented in phases. It is an articulate process that needs time and efforts.

Technocrat Consultants guides companies to make changes in their operations to acquire this standard. We offer simple yet effective solutions for companies to meet their goals of sustainable growth.

Concept Building Training

Training to client team about conceptual understanding about the requirements and explaining key triggers for the need of implementation

Gap Analysis Report On Site Infrastructure

Our domain expert team shall assess the existing infrastructure concerning prerequisite programs including food/product safety, fraud and defence and provide detail report of gaps and possible solutions

Articulating The Documented Management System

Development of customized management system including policy, system manuals, system procedures, various risk assessment frameworks (including HACCP, Allergen Control, Food Fraud, and Food Defence), SOPs/policies and templates 

Conducting HACCP, Allergen Control, Food Fraud, Food Defence

Advisory and handholding support to client for completion of risk assessments, applying controls with CCP / OPRP limits and manage all possible risks to consumers and brand.

Implementation Training

Imparting one to one session with key implementation team for the documented management system and its implementation tactics

Implementation Handloading

Extending consulting support to resolve routine queries and ensure effective implementation of the requirements

Internal Auditor Training

Detail understanding of clause requirements and audit techniques with case studies and exam

Conducting the Internal Audit

Consulting team and trained internal auditors of client team performs internal audit covering all requirements and issuance of the audit report

Closer of Audit Findings

Assistance and handholding support to the client to close the internal audit findings and get ready for certification assessment

Face the Certification Audit

International Certification Bodies / Regulatory Bodies shall conduct a final assessment and issue an audit report 

Issuance of Certificate by Certification Body

Upon the final closure of audit findings, the client gets the certification

Consulting Support for Subsequent Surveillance & Recertification Audit

As part of our long-term client relationship, we extend consulting support for all future certification and partnering the journey of growth for our esteemed clients

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