AIB

"Inspection only” gmp compliance risk assessment

AIB International Consolidated Standards 

Inspection Only is a detailed, unscored inspection of your entire food facility including processing areas, product storage areas, support areas, and exterior grounds focused on Good Manufacturing Practices.

This inspection is based on the AIB International Consolidated Standards and includes a targeted report that outlines top-line issues in detail. There is limited or no documentation review. Documents are reviewed only when required by the audit trail.

The AIB International Consolidated Standards offer comprehensive guidelines for every aspect of manufacturing and distribution of a food product. The inspection for this standard is a detailed procedure that covers several categories. The evaluation process looks at research, data collection, documentation, strategy management and planning within the organization. The on-site inspection is aimed to analyse practices that the company follows and determine if the real-time operations are in line with the company’s goals and philosophy. This review will help pinpoint any discrepancies in the methodologies adopted by the company and also areas need major improvement.

This is an inspection of food safety and quality management system that the company has implemented. However, the AIB standard can be taken as a set of rules to transform operations and acquire the certification that asserts the quality and safety of the entire operations.

  • Features and Benefits
  • Applicability
  • Consulting Methodology

AIB standard is one such inspection the assessment is conducted for integrated processes, rather than just a specific process of the company. From raw ingredients, preparation to production and packaging as well as distribution, the standards review every process. Some of the many benefits that a company gains with this certification include:

  • Gain in-depth look into the actual practices
  • Identify problems & chaotic systems in operations
  • Get to the root cause
  • Improve the quality & safety of food product
  • Increase on-site hygiene & sanitary conditions
  • Minimize possibility & prevent food hazards
  • Reduce product recall
  • Compliance to food safety regulations
  • Up skill personnel, engage employees regarding the enhancement of practices
This is an internationally recognized standard and having this seal is the proof of quality and safety of the company’s products. This in itself is a major boost to business. 

AIB standards offer unique flexibility to the companies, where an organization can opt for inspection or an audit. While inspection is a detailed review of physical facility and operations, an audit mainly focuses on documentation and compliance with existing food management systems. While both are used to acquire the certification, the inspection processes involve five steps. They are:

  • Operational Methods and Personnel Practices
  • Maintenance for Food Safety
  • Cleaning Practices
  • Integrated Pest Management
  • Adequacy of Prerequisite and Food Safety Programs

Some of these steps are more relevant to manufacturing sectors than the distribution sector. As such, any company related to the food industry can apply for AIB International Consolidated Standards.

Besides manufacturing, the certification applies to suppliers, processing units, packaging sectors, storage facility as well as the distribution sector.

Technocrat Consultants, with more than a couple of decade of experience, prepares companies both inspection and audit processes. With Technocrat by your side, any enterprise can acquire the certification and use it to effectively to promote sustainable growth.

Concept Building Training

Training to client team about conceptual understanding about the requirements and explaining key triggers for the need of implementation

Gap Analysis Report On Site Infrastructure

Our domain expert team shall assess the existing infrastructure concerning prerequisite programs including food/product safety, fraud and defence and provide detail report of gaps and possible solutions

Articulating The Documented Management System

Development of customized management system including policy, system manuals, system procedures, various risk assessment frameworks (including HACCP, Allergen Control, Food Fraud, and Food Defence), SOPs/policies and templates 

Conducting HACCP, Allergen Control, Food Fraud, Food Defence

Advisory and handholding support to client for completion of risk assessments, applying controls with CCP / OPRP limits and manage all possible risks to consumers and brand.

Implementation Training

Imparting one to one session with key implementation team for the documented management system and its implementation tactics

Implementation Handloading

Extending consulting support to resolve routine queries and ensure effective implementation of the requirements

Internal Auditor Training

Detail understanding of clause requirements and audit techniques with case studies and exam

Conducting the Internal Audit

Consulting team and trained internal auditors of client team performs internal audit covering all requirements and issuance of the audit report

Closer of Audit Findings

Assistance and handholding support to the client to close the internal audit findings and get ready for certification assessment

Face the Certification Audit

International Certification Bodies / Regulatory Bodies shall conduct a final assessment and issue an audit report 

Issuance of Certificate by Certification Body

Upon the final closure of audit findings, the client gets the certification

Consulting Support for Subsequent Surveillance & Recertification Audit

As part of our long-term client relationship, we extend consulting support for all future certification and partnering the journey of growth for our esteemed clients

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